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How is high tech Porcelain Tile Rated for Moisture Absorption?
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What are the advantages of high tech porcelain tile over vitrified tiles?
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What are the different types of glaze?
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What are the benefits of a high tech porcelain tile over vitrified tiles?
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What is an unglazed vitrified tile?
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How is Porcelain Tile Rated for Hardness?
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What  is  Tile ?
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Factors to Consider While Choosing Tile Flooring?
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Important Factors to Consider Before Installing Tile Flooring
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The Dos and Don'ts of Tile Care
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High tech porcelain  Tiles - Important Characteristics part -1
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High tech porcelain  Tiles - Important Characteristics part -2
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What is wear layer?
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What is meant by stain resistance?
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What is meant by a polished tile?
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What is ceramic tile?
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What is hi-tech  porcelain tile?
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What is the difference between porcelain tile and ceramic tile?
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How is the hardness of the glaze determined?
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How to install flooring any tiles - Applying Grout?
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Installing Tiles Notes and Definitions
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What is the purpose of glaze?
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How is tile strength determined?
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What is ISO?
 
     
     
 
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How is high tech Porcelain Tile Rated for Moisture Absorption?
 

Other than hardness, a particular and important consideration for High tech porcelain tile is moisture absorption.

Water absorption rates are a measurement of how much moisture a specific type of high tech porcelain tile is likely to absorb on an ongoing basis. Some types of tile may crack if the moisture penetration is too high. Descriptions of the types of porcelain tile most suitable for your project comprise of four ratings, and are classified as under:

Wall tile (Low dense)
Tile with water absorption of more than 7.0 percent

Ceramic floor tile (
Medium dense)
Tile with water absorption of more than 3.0 percent, but not more than 7.0 percent

High tech porcelain
(High Dense)
Tile with water absorption of more than 0.5 percent, but not more than 3.0 percent

Vitrified
(Extremely dense)
Tile with water absorption of 0.5 percent or less. This Reflecting the density of the tile body, ceramic tile are also classified by their water absorption rate apart from the resistance to wear and tear. The water absorption rate is directly related with the suitability of the various types of tile for interior or exterior applications. For exterior applications, the selected tiles must have a very low water absorption rate, especially in climates subjected to rainfall, freezing and thawing cycles. A low water absorption rate also enables a tile to absorb food or beverage stains on a lesser percentage. This is usually a High tech porcelain tile, which has a moisture absorption ranging from  1.0 % to 2.5%.

 
 
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What are the advantages of high tech porcelain tile over vitrified tiles?
 

High tech Porcelain tile is a hard wearing material, many types of which are resistant to all weather conditions, chemical attack, scratches, stains, fading, and heavy loads and fire. High tech Porcelain tile can withstand heavy foot traffic and requires minimal maintenance. Apart from extreme durability, porcelain tile offers a wide range of color, texture and also an accurate recreation of natural stones, granites, slates, marbles, and even woods and metals. Our high tech  porcelain tiles  are  the glazing technology  based not  the  polished based .

Also please the comparison in tabular form at technical zone at a glance
 
 
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What are the different types of glaze?
 

Glaze is also referred to as a finish coating of ceramic or porcelain tile, added during the firing process. The following are some examples of glazes.

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BRIGHT GLAZE: A high-gloss coating with or without color
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CLEAR GLAZE: A transparent glaze with or without color.
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CRYSTALLINE GLAZE: A glaze that contains microscopic crystals
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FRITTED GLAZE: A glaze in which a part or all of the fluxing constituents are refused.
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MATTE GLAZE: A low-gloss glaze with or without color
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OPAQUE GLAZE: A non-transparent glaze with or without color
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RAW GLAZE: A glaze compounded primarily from raw constituents. It contains no prefused materials.
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SEMI-MATTE GLAZE: A medium-gloss glaze with or without color
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SPECKLED GLAZE: A glaze containing granules of oxides or ceramic stains of contrasting colors.
 
 
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What are the benefits of a high tech porcelain tile over vitrified tiles?
 

High tech porcelain tiles are the most common style today in floor and wall tiles, as well as for residential and commercial applications. Glaze is a form of liquid glass applied to the body of the tile and fired at high temperatures, creating a smooth, impermeable surface that may also be highly decorative. The glaze also makes a tile hard and non-porous resulting in flooring that is:

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Stain resistant
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Scratch resistant
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Fire resistant
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Slip resistant
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Easy to clean, and
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Doesn’t fade
 
 
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What is an unglazed vitrified tile?
 

Tiles with no glaze or any other coating applied. An unglazed tile is also defined as a hard, dense tile of uniform composition throughout, deriving color and texture from the materials of which the body is made. Their color is the same on the face of the tile as it is on the back. It has two options one is polished  and other is un polished, only  unpolished is durable tiles and do not show the effects of heavy traffic where  as polished vitrified is not suitable  or high traffic ,not stain proof , not scratch proof , no variety & highly  monotones.

 
   
   
 
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How is Porcelain Tile Rated for Hardness?
 

Most reputable lines of high tech porcelain tiles are rated by  (PEI) abrasion test. This test is recommended by the American Society for Testing and Materials (ASTM). The scale provided by this test determines the resistance of an enameled surface in relation to the traffic and wear the surface can endure, without any damage to its appearance.

Known as the PEI Scale, it is the standard consumers can rely on and refer to in order to determine which tiles to buy according to purpose and location. The PEI rating indicates the tile hardness, and these ratings are valuable to help in tile choices for different projects. However, the wear rating of the tile does not influence the quality or price, but only durability. Some of the most expensive and luxurious tiles in the world fall in group I or II.

The following information is based on the Porcelain Enamel Institute’s guide to rate the overall durability of ceramic tile
 
Group 0: Tiles
technically unsuitable for floors. These are generally used as wall tile.

Group 1 or PEI 1: Tiles suitable only for locations where softer footwear is worn or where shoes are not frequently used, for e.g., residential bathroom or other areas with light traffic. Also for interior commercial and residential walls.

Group 2 or PEI II: Tiles suited for general residential traffic. For areas that are walked on by soft soled or ‘normal’ footwear with very small amounts of scratching dirt. Not for kitchen, entrance halls, stairs and other areas subjected to heavy traffic.

Group 3 or PEI 3: Tiles suited for all residential and light commercial areas such as offices, reception areas, boutiques, interior walls, countertops and residential bathroom floors. Not recommended for commercial entryway.

Group 4 or PEI 4: Tiles suited for regular traffic. Recommended for medium commercial and light institutional use, such as restaurants, hotels, hospital lobbies and corridors.

Group 5 or PEI 5: Tiles suitable for areas with heavy traffic, abrasive dirt and moisture, and where safety and maximum performance are required. Examples are shopping malls, public buildings, building entrances, swimming pools, or shopping centers.

 
This  PEI test  is  possible  in any kind  of  glazed tiles like  high tech porcelain ,  ordinary porcelain , ceramic floor tiles  and  ceramic wall  tiles  etc  where  as  it  is  not  possible  in polished  vitrified  tiles as  its  polished  is  the artificial effect not a permanent processed  surface like  glazed surface at cretin temperature at the kiln
 
 
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What  is  Tile ?
 

Tile is a manufactured piece of hard-wearing material such as clay, ceramic, stone, metal or even glass. It is a surfacing unit, used for covering roofs, floors, walls and countertops. Ceramic and high tech porcelain tiles, vitrified tiles are manufactured by pressing clay and other materials into shape and firing it at high temperatures, giving it the hardness it is known for. The bisque (body) of a tile may then be glazed, polished or left unglazed depending on its intended use.

Tile is a popular flooring choice for many reasons. Wide varieties of tile offers colors, patterns, and textures that enhance any interior or exterior. Tile for flooring and wall covering is also one of the earliest manmade building materials and endures all kinds of wear while retaining their beauty.

The two distinctive types of kiln fired tile are ceramic and porcelain. The basic difference between porcelain and ceramic is the end result out of the kilns. Ceramic is the most common type and is made by baking clay in a conventional kiln at average temperature. However, porcelain tiles are made from fine grain clay fired at an extremely high temperature. As a result they are highly resistant to staining and wear.

Porcelain tiles are also the most durable and easiest to clean simply because of their hardness and overall density. Unglazed tile has an earthy, natural look while glazing gives it better resistance to moisture and stains. Glazed tile also lends an attractive sheen to an interior.

When choosing ceramic or high tech porcelain tiles for any project the three most important considerations:
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The PEI rating
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The water absorption rating
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The glaze hardness

These defining characteristics for tile can help you choose the appropriate product for a variety of projects.

 
 
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Factors to Consider While Choosing Tile Flooring?
 

While it is true to say that the higher the PEI rating, the greater the wear-resistance of the tile, the PEI floor rating is not the only factor that should be taken into account when choosing a tile. Tile flooring is rated not only on its ability to withstand water penetration and resistance to abrasion but also on its aesthetic qualities. Both visual and structural characteristics are equally important in the process of choosing a type of tile for your property.

A quality tile flooring with a tough presence and an impressive appearance can only be possible if the following factors are considered while choosing tile flooring:

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Abrasion Resistance: The PEI rating or the degree to which a tile's glaze will withstand the wear of foot traffic
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Breaking Strength: The degree to which a tile will withstand breaking stress
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Mohs scale scratch test: To determine how easily the tile scratches
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Shape and dimension
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Visual inspection
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Water absorption
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Bond strength
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Chemical resistance
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Crazing (resistance to cracking)
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Freeze or thaw resistance
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Impact resistance
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Acid resistance
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Water penetration through glaze
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Cleanable
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Marking resistance to metals

Of these factors, the three most important are the PEI rating, the water absorption, and the glaze hardness (Mush scratch test). Additionally, one should observe

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if the tile edges are square or warped
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if the surface texture is consistent
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if the tiles are of the same size and the coloring runs consistently

Looking into these factors will prevent your tile flooring project from being complicated by errors during installation and provide you with a stable, good looking floor
 
 
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Important Factors to Consider Before Installing Tile Flooring
 

So, you’ve decided to install tile flooring! Luckily, the wide varieties of tile flooring enables you an equally wide selection that best suits your project. Here are some important things you should consider before you select and buy the appropriate tile flooring and much before you start the installation process.

1.
Choosing tile flooring Tile flooring has many advantages - durability and low-maintenance are two of the most obvious
 
2.
Selecting the right SIZE, STYLE and TEXTURE Flooring tiles come in all sorts of shapes, sizes and textures. The size of tile flooring ranges from one inch to 2 feet per tile, the most common in between one and one and a half feet
 
3.
Choosing the Style Tile flooring offers many style options to choose from. These depend upon your desired look. A rugged or rustic appearance, such as the look you get from Saltillo tile flooring, will be ideal if you want a natural, lived-in look in your flooring. While for high traffic and commercial areas, porcelain tile is a good choice for durability
 
4.
Choosing appropriate grout color and width Grout is a cement-oriented bonding material used for filling joints between tiles. It has added colors to compliment your tile flooring. Ask your sales rep about the varieties grout for tile flooring that might work best with your chosen type of tile flooring
 
5.
Installation materials and methods There are different installation methods for tile flooring. But one aspect is common in every method, i.e. the preparation should be looked into in detail prior to the start of installation. You should make sure that you have the right materials – a high quality bonding material, grout, a sealer and the right tools for cutting the type of tile you’ve chosen. For the inexperienced, it may be a time and money saver in the long run if you hire an experienced tile flooring installer
 
6.
Maintenance Tile flooring is one of the easiest types of floors to clean. If maintained regularly, they will retain their shine and aesthetic appeal for a lengthy period

Of these factors, the three most important are the PEI rating, the water absorption, and the glaze hardness (Mohs scratch test). Additionally, one should observe

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if the tile edges are square or warped
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if the surface texture is consistent
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if the tiles are of the same size and the coloring runs consistently

Looking into these factors will prevent your tile flooring project from being complicated by errors during installation and provide you with a stable, good looking floor
 
 
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The Dos and Don'ts of Tile Care
 

Tile floors are considered as one of the most reliable choices for commercial and residential spaces. They are easy to clean and maintain and do not have many sensitive properties. Regular maintenance of your tile floors will help them to retain their strength and beauty for a long time. Here is a list of things that should be looked into while taking care of tile floors.


DO

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Use a protective cover for the tile surface while applying grout to avoid construction- cleaning problems. The cover can include kraft paper, cardboard, plywood, others
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Seal on all grouted joints.
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Test scouring powders on a small area or a sample tile first


DO NOT

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Install tiles until all heavy construction is complete. Most of the tiles are finish materials and heavy objects and construction material can cause damage to its finish
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Use top sealers that can become a coating over the tile and grout joints
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Allow cleaning solutions to dry
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Use steel wool pads, scouring pads, or any item containing harsh aids like metal. Apart from the possibility of damaging the glaze or surface, small steel particles can cause grout to rust.
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Use cleaners that contain any bleach and/or acid for cleaning and maintenance. Acid and ammonia based cleaners may alter grout color. They can also etch and cause staining on the tile.
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Use any oil-based detergents, wax cleaners, or sealants for the maintenance of your tiles.
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Use agents that contain dye/color on stone or unglazed ceramic tile.
 
 
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High tech porcelain  Tiles - Important Characteristics part -1
 

High tech porcelain tiles share remarkable qualities that give them an edge for meeting many interior requirements. However, just like any other flooring, there are some considerations to be taken into account when selecting ceramic tiles. Some of those considerations are:

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durability
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slip and stain resistance
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water absorption

Generally, these are judged in terms of application, location and the conditions the tiles will need to endure.

While selecting and buying any type of tiles for your property, it’s important to consider the following characteristics to make the right selection.

1. Abrasion Resistance:
  The ability of a high tech porcelain   tile’s glaze or surface to stand firm under continuous wear is an important consideration while choosing a glazed ceramic tile for floors. Locations under heavy traffic like commercial buildings or residential entryways and kitchen require ceramic tiles with good abrasion resistance. If the chosen ceramic tiles have the necessary wear rating, they can last for a long time with proper maintenance.
   
2. Water Absorption:
  Properly installed and grouted, a high tech porcelain   tiles are an excellent choice for use in wet areas. But while the glaze of ceramic tiles is nonporous, a glaze tile may absorb water through its body. Any glazed or unglazed ceramic tile that absorbs more than 3% moisture is unsuitable for outdoor usage in climates where freezing conditions may occur.
   
3. Frost Resistance:
  Frost resistance is directly relevant to water absorption in ceramic tiles. The less water a a high tech porcelain   tile absorbs, the greater its frost resistance. Exterior applications require highly frost resistant tiles. Often, porcelain tiles become the material of choice for such conditions
   
4. Fire Resistance:
  Due to a noncombustible composition, a high tech porcelain  tiles are completely fireproof at any temperature. They work especially well around open flames, hot objects (crockery, barbecues, etc), or any other areas characterized by the high frequency of extremely high temperatures. A a high tech porcelain   tile’s surface will not alter, nor will they produce any toxic gases, smoke or fumes during a fire. Ceramic tiles will not burn or feed to a fire in any way. They also act as a protection for structural surfaces.
 
 
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High tech porcelain  Tiles - Important Characteristics part -2
 
1. Stain Resistance:
  The ability of ceramic tile to withstand permanent staining by a variety of substances is also important. The stain resistance of a high tech porcelain tiles  varies depending on its capacity to resist moisture. Glazed ceramic tiles and even some unglazed tiles resist all types of stains and can be cleaned easily with some guidance.
   
2. Slip/Skid Resistance:
  One practical consideration is the level of slip resistance your ceramic tile floor requires. Slip resistance involves two factors - your a high tech porcelain   tile floor's likely exposure to spills and your environmental requirements. The more your floor will be exposed to spills, the higher your need is for a slip- resistant floor tile. Also, homes with younger children, disabled or elderly people need to have floor tiles with slip resistant characteristics.

A high tech porcelain  tile manufacturer with the use of various glazes, glaze additives, and patterns have developed slip resistant tiles. Also, the ceramic tile size, grout joint spacing, and slope of the floor will affect the slip resistance. In addition, unglazed ceramic tiles have greater slip resistance than glazed tiles and are recommended for areas subjected to frequent water spills or heavy foot traffic.
   
3. Dirt Resistance:
  A high tech porcelain   tiles do not retain dust or residues as easily as many other flooring surfaces. They can be easily cleaned with common household materials. Additionally, they do not need polishing or buffing to maintain their finish. A day-to-day cleaning procedure retains the look of the finish and shine on a high tech porcelain   tile flooring.
   
4. Color Permanence:
  Because color is fired into a tile's clay body (in the case of unglazed tiles) or onto a tile's glazed surface (for glazed tiles), fading cannot occur. The colors in ceramic tiles do not fade even if exposed to direct sunlight (and its color-leaching UV rays). They remain permanently color fast.
   
5. Hygiene:
  The surface of a high tech porcelain   tiles does not easily retain antigens or allergens, nor do they absorb fumes, odors or smoke. This feature enables good hygiene and makes ceramic a suitable flooring material for any environment where hygiene is essential.
 
   
   
 
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What is wear layer?
 

The top layer of a flooring material that covers a patterned effect is called wear layer.

 
 
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What is meant by stain resistance?
 

Stain resistance is a characteristic whereby the tile withstands the absorption of moisture and other substances that would otherwise remain in the tile body.

 
 
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What is meant by a polished tile?
 

A tile with a glossy surface finish that reflects light and emphasizes the color and marking of the material is a polished tile. This finish is achieved by sanding or grinding the tile with diamond heads.

 
 
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What is ceramic tile?
 

Ceramic tiles are made from a mixture of clays which have been shaped, colored and fired at high temperatures, resulting in a hard body. This hard body may then be left untreated or it may receive a glazed wear layer. Ceramic tile is a surfacing unit, and has been used for covering roofs, floors, walls and countertops.

 
 
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What is hi-tech  porcelain tile?
 

Made from fine-grain clay and minerals, porcelain tile is a ceramic product with a very hard, solid structure. The body of each porcelain tile is very resistant to moisture (classified as impervious), and is therefore less likely to stain. Porcelain tile is a very hard tile option, and is typified by its resistance to wear and tear over long periods of time.

 
 
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What is the difference between porcelain tile and ceramic tile?
 

Porcelain tiles are also ceramic tiles. They are a specified form of ceramic tiles, but composed of much fine and dense clay and fired at much higher temperatures, if compared. Porcelain tiles are made by clay with water absorption ranging  of 1% to 2.5 %, while ceramic tiles have a clay composition with water absorption of more than 3% to 20%.

This composition makes porcelain tile more homogenous, dense, much stronger and less prone to moisture absorption and staining. For those reasons porcelain can be suitable for locations with extreme moisture and in freeze or thaw conditions. Not all ceramic tiles can be installed at locations with freezing weather, due to the likelihood of moisture freezing inside the tiles. Internal freezing causes the moisture to expand as it freezes, which often manifests as cracks in the tile.

Porcelain is homogenous in terms of through-body color. Porcelain tile is less porous and therefore less prone to cracking. Porcelain tile is more scratch resistant than most ceramic tile.
 
 
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How is the hardness of the glaze determined?
 

Glaze is a liquid glass that is sprayed or poured onto the surface of the tile. The glaze is then fused and hardened by means of very high temperatures. Colors are created from a mixture of minerals, such as gold, silver, zinc, copper, mercury, and cobalt. Strength and wear resistance of the tile is reinforced by the hardness of the glaze. The harder the glaze, the better the tile will stand up to pressure and abrasion. Glaze hardness is determined by:

Temperature
The higher the kiln (oven) temperature is, the harder the glaze will be.

Color

Light-colored glazes are usually harder than dark-colored ones.

Gloss Level
Matte-finished or satin-finished glazes are generally harder. Shiny glazes are usually softer and less durable.

 
 
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How to install flooring any tiles - Applying Grout?
 

By now you've taken your installation from the "rehearsal" stage or dry run – laying out your ceramic tiles as you’d like them to be – to the point where you’ve added the mortar adhesive to install ceramic tiles in your space permanently. At this point, you’ll need to fill in the gaps, or joints, that you’ve allowed between the ceramic tiles. This is where your choice of grout comes into play.

Grout is a cement-based bonding material used for filling joints between tiles and is offered in a variety of colors. Generally, sanded grout should be used in grout joints 1/8 inch or larger and unsanded grout may be used in joints less than 1/8 inch.

You can also choose regular, Portland cement-based grout or latex and Portland cement grout. You can use stain-proof epoxy grouts for a better result and less maintenance, but epoxy is very expensive compared to regular grouts. Here are a few more pointers:


1. When purchasing grout make sure to buy enough to cover the entire project. It is a good idea to buy extra for repairs later.
   
2.
Allow the floor to set overnight before grouting
   
3. Mix the grout in a small bucket. Add the powder first and then add water to the bucket and stir with a wooden stick. Do not use a paint mixer attached to a drill to stir. This can create air bubbles in the grout.
   
4. Mix the grout into a thick, yogurt-like consistency. Allow this mixture to set for ten minutes and recheck to make sure it remains to be the same consistency. If not, add more water or additive.
   
5. While applying grout, you will still be working in quadrants as you were when you applied the mortar adhesive. Apply a moderate amount of grout on your putty knife. Press grout into the joints to an even level with the tile, keeping your knife on an angle. Skim excess grout.
   
6. You may notice a mild 'grout haze' on your tiles. Use a damp sponge to remove this haze, but make sure you don't press too hard on joints. This works best by using a dry terry cloth towel. Damp mop the floor afterwards. Be careful that you do not dig the grout out of the spaces.
   
7. When the grout has set for 24 hours, remove the spacers between the tiles
   
8.
Repeat this process with other joints in the remaining quadrants
   
10. To help the grout cure to a solid, resilient surface, mop the floor daily for the first 3 days. Allow it to cure for a full week. Then brush it with a silicone sealer.


Note: Be careful... if you start washing the grout off the tiles too soon, you might wash down the joints at the same time. However, if you wait too long, it is even worse: you will have a very hard time cleaning the tiles. Start washing the tiles to remove any excess grout when the grout feels firm.

After you're done with the grouting and/or caulking, the installation is almost complete. Wait for the entire floor to cure for about a week. Later, you can give it a good mop to remove any remaining grout haze. You may also choose to seal the grout with a sealer to lock out dirt and or grease. But it is best to wait at least 10 days before applying a sealer.

A smart tip to remove excess grout is to frequently rinse your sponge, and use clean water. Also keep several buckets of clean water ready beside the floor
 
   
 
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Installing Tiles Notes and Definitions
 

Portland Cement: A type of hydraulic cement used in tile installation.It is usually used in mortar mixes, and made by processing clay and limestone.

Latex Additive: A milky liquid added to cement mixtures to achieve a stronger, less rigid, less permeable mortar.

Latex-Portland Cement Grout: Combines Portland cement grout with a special latex additive.

Latex-Portland Cement Mortar: A mixture of Portland cement, sand and a special latex additive which is used as a bond coat for setting tile.

Sand-Portland Cement Grout: An on-the-job mixture of Portland cement, fine-graded sand, lime and water.

Commercial Portland Cement Grout: A mixture of Portland cement with other ingredients to produce a water-resistant, dense, uniformly colored material.

Frost-Proof Tiles: Tiles manufactured for use at locations with possibility of freeze and thaw conditions.

Freeze-Thaw Stability: The ability of a tile to withstand the cycle of freezing and thawing without cracking.
 
 
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What is the purpose of glaze?
 

The glaze is a nonporous, protective glass coating

 
 
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How is tile strength determined?
 

The strength of tile is determined by the hardness of its glaze and the density of the clay body

 
 
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What is ISO?
 

ISO is the abbreviation of International Standards Organization, a worldwide network of the national standards institutes of 157 countries. It has also drafted international standards (ISO/TC 189 "Ceramic Tiles") for ceramic tiles. ISO Standards are used by tile manufacturers worldwide.

 
 
     
     
     
 
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